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New Jaber Pumping Station & 500 m3 Reservoir
Client: USAID
Consultant: Mercy Corps
Area: ------
Completion Date: 2014

After the successful first project together (Mafraq & Ramtha Water System Improvements). TECCO was the preferred bidder by Mercy Corps to construct the critical project of the New Jaber Pump Station and 500 m3 Reservoir.

 

This project in specific was a real challenge,  firstly as it was a design and build job which demanded TECCO to team up with one of Jordan's top design firms (Sobeh Consulting Engineering Office). Secondly and importantly, the project's site is located inside an existing operational pump station. where all the elements of the new pumping station had to be constructed, tested and commissioned  before switching over from the old to the new system. this resembled a true challenge as all construction activities were carried out around live electrical and water lines, without any stoppage to the pumping or health and safety incidents.

 

Civil Scope of Work:

 

500 m3 RC concrete reservoir:

  • 60 cm cyclopean concrete sub-base.
  • 50 cm C35 sulphate resistant RC fair face raft-foundation with 25 cm rubber water stop.
  • 6 m high sulphate resistant RC fair face walls and columns.
  • 35 cm C35 sulphate resistant RC fair face solid slab.
  • internal water proofing cemintious paints.
  • external galvanized & internal stainless steel adders with safety hoops.

 

Pumping station:

  • C35 sulphate resistant RC fair face elements including; footings & tie beams, Slabs on Grade, pump floating foundations, columns, drop beams and ribbed slabs.
  • Double block masonry work.
  • Sulphate resistant plastering.
  • Painting.
  • aluminum double glazed windows.
  • fire resistant steel doors and close shuttering galvanized plates doors.
  • concrete screed floors.
  • cementious tiles sidewalks with pre-cast concrete curb stone.
  • 4 mm bitumen rolls water proofing for roofs.

 

External works:

  • Site Leveling, base coarse sub-base and base layers (100% compacted grade 1 base-coarse) and finally 5 cm  ready mix asphalt pavements.

 

 Mechanical Scope of work:

  •  trenched and exposed internal cement lined/ external polyethylene coating API 5L black steel pipes DN 200 & 150 mm for tank supply (inlet piping).
  • trenched and exposed internal cement lined/ external polyethylene coating API 5L black steel pipes DN 400 mm for main suction line from tank to Pumping station.
  • trenched and exposed internal cement lined/ external polyethylene coating API 5L black steel pipes DN 150 & 300 mm discharge lines from pumping station to main transition lines.
  • trenched and exposed internal cement lined/ external polyethylene coating API 5L black steel pipes DN 300 mm for overflow and washout from tank to nearby culvert.
  • suction and discharge underground chambers including: mechanical water meters, strainers, dismantling joints and Gate Valves, fittings and bi-passes .
  • installation of four multi-stage horizontal distribution pumps including all valves, fittings, pressure switches and sensors.
  • gas chlorination system with multiple dosing points, chlorine leak sensor, leak buzzers and flash lights, safety equipment including emergency showers.
  • other accessories include: mechanical water level indicator, rain water gutters, tank vents,  industrial type exhaust fans.

 

Electrical Scope of Work:

  • Power System:  1X400 stranded CU/XLPE/AWA/PVC  main feeder cables from Transformer to MDB (buried as per best practices and specifications) . 175 KW, 132 KW, 110 KW, 50 KW ABB soft starter panels including automated operation based on different water levels inside reservoir with all required control and protection elements ( Overload protection, Dry run protection including probes & sensors, phase failure, overheat, etc...).
  • external IP68 250 Watt metal halide lighting projectors, internal IP66 industrial type lighting fixtures, digital pressure gauges and switches on suction & discharge lines, earthing systems for all critical components.

 

 
Contact Us:
Jabel Al-Hussein – Sukaina Building (No 220)
P.O. Box 926583 Amman 11190, Jordan
Tel: 00962 6 5698519
Fax:00962 6 5698626
Info@teccojo.com
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